Replacing garage door roller .

Lower the garage door completely. For safety reasons, replace all rollers except the bottom set while the door is down. This ensures the door won’t slide and the individual panels won’t sag when you remove the hinges. Add C-clamps to the door track above the bottom rollers to secure the door. Tighten the clamps just above the bottom rollers to prevent the door from accidentally rising. Twist the clamp handle to secure it.

Disconnect and unplug the electric garage door opener to avoid accidental activation. Pull the opener’s release rope and unplug it from its outlet. If needed, use a ladder to safely reach the release rope and outlet. If the opener is hard-wired, turn off the corresponding breakers or fuses.

Unwind the torsion springs with steel winding bars. Insert one winding bar into a hole in the spring’s adjustment collar to hold it steady. Carefully loosen the set screw with a screwdriver while holding the winding bar in position. Twist the spring ¼ turn at a time until the tension is gone, turning in the opposite direction of the cable over the pulley. Tighten the set screw or clamp the spring shaft to hold it in place. Measure the adjustment collar holes to ensure you have the correct diameter winding bars. Wear protective goggles and gloves for safety, and note the number of ¼ turns to restore the original tension later.

The torsion springs are located on a steel shaft above the garage door frame. Unscrew and remove one door hinge and roller at a time, starting with the second set from the bottom. Remove all screws from one hinge and lift it off the door, maneuvering the roller out of the track. Only remove and replace one hinge and roller at a time to maintain door stability. Use pliers or the claw of a hammer if you can’t wiggle the roller out by hand. You may need a hammer to tap the hinge out of place.

Slide the old roller out of the hinge and insert the new one. Pull the old roller out of its guiding holes and discard it, then slide the new roller into the hinge holes. Tip the roller back into the track and reattach the hinge to the door. Align the bolt holes on the hinge with the door and tighten the nuts or screws to secure it. If necessary, use a hammer to tap the roller back into the track.

Repeat this process for each hinge and roller except the bottom pair, removing and replacing one at a time to keep the door stable. A standard 7 ft (2.1 m) garage door has 10 rollers and hinges (5 per side), and an 8 ft (2.4 m) door has 12 (6 per side). Ensure you have the correct number of replacement rollers before starting.

Replacing the Bottom Roller

1. Open the Garage Door Manually:

  • Remove the clamps holding the door.
  • Lift the door to the up position. It will feel heavier due to the unwound torsion springs, so having a partner nearby is helpful.
  • Use pliers to bend open the track at the seam near the top of the frame. Locate where the vertical piece of the track meets the curved piece along the ceiling. Bend the inside edge out about 1 inch (2.5 cm) with pliers or the claw of a hammer.
  • Only bend one edge of the track to avoid the roller and door slipping out accidentally.
  • Bend the track at a lower point if it is more comfortable or safer for you.

2. Lower the Door:

  • Lower the door so the bottom roller is level with the bent track. If the door is light, you may support it yourself. If too heavy, ask a partner to hold it steady or place C-clamps beneath the bent track to hold it up.

3. Remove the Roller:

  • Pull the bottom panel towards you to free the roller from the bent track. If the bend is big enough, it will slide out easily. If not, use a screwdriver or the claw of a hammer to pop it out.
  • Do not remove the bottom hinges as support cables are attached, and removing them could cause the cables to snap and injure you.

4. Replace the Roller:

  • Without removing the hinge from the door panels, pull the old roller out of its socket and slide the new one in place.
  • Check the hinge; if the guide holes aren’t perpendicular, straighten them with the roller stem or gently tap them with a hammer.
  • Maneuver the new roller back into the track. Adjust the door height if necessary so the roller is level with the bent track. Push the roller back into the opening, and if it doesn’t fit easily, use a hammer to tap it in.

5. Straighten the Track:

  • Shift the door so the roller is away from the bent track. Use a hammer or pliers to bend the track back to its original shape. Avoid hammering directly over the roller to prevent damage.

6. Repeat for the Other Side:

  • Follow the same steps for the bottom roller on the other side of the frame. Ensure not to loosen or remove the hinge holding the bottom roller.
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7. Rewind the Torsion Springs:

  • Insert your winding rod into the adjustment collar and carefully loosen the set screw. With little to no tension in the spring, use the winding rod to make ¼ turns in the opposite direction from before to re-tighten the spring.
  • If the spring was too loose before or the door was difficult to lift, make extra turns to adjust the spring tighter.
  • Tighten the set screw once you’ve reached the desired tension. If you clamped the spring shaft, remove the clamp after securing the set screw.

8. Lubricate the Rollers:

  • Apply white lithium grease to both sides of the guide holes holding the roller in the hinge and any exposed ball bearings on the roller head. Refer to your garage door owner’s manual for specific product recommendations.
  • Avoid using regular WD-40 as it can cause damage to the rollers over time.

9. Reconnect the Electric Door Opener and Test:

  • Reconnect your electric door opener and test the door. If everything is aligned correctly, the door should open and close smoothly and quietly with its new rollers.
  • If there are any issues, double-check that all hinges are secure, all rollers are inside the tracks, and the tracks are no longer bent out of shape.
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Type of Garage Door Rollers

When you think about your garage door, you might focus on the opener, the springs, or the overall appearance. However, there’s an unsung hero in the world of garage doors – the rollers. These small, often-overlooked components play a crucial role in the smooth and reliable operation of your garage door. In this blog post, we’ll shine a spotlight on garage door rollers, exploring their importance, types, maintenance, and when it might be time for a replacement.

The Basics of Garage Door Rollers

Garage door rollers are small wheels attached to the sides of the door panels that roll along the metal tracks to open and close the door. They are essential for reducing friction and ensuring your garage door operates quietly and efficiently. Here’s why they matter:

  • Smooth Operation: Rollers are designed to move smoothly along the tracks, allowing your garage door to open and close with ease. When they function correctly, you won’t hear loud creaking or grinding noises. Worn rollers increase friction and can result in unexpected opener reversal or the garage door coming off track.

  • Reduced Wear and Tear: Properly functioning rollers reduce friction between the door and the tracks, minimizing wear and tear on other components such as the opener and the tracks themselves, thereby extending the overall lifespan of your garage door system.

  • Quieter Operation: Garage rollers, especially nylon ones, can significantly reduce the noise generated during the door’s operation. This is particularly important if your garage is close to bedrooms or living spaces.

Types of Garage Door Rollers

There are several types of rollers available, each with its own set of characteristics and advantages:

  • Nylon Rollers: These are among the most popular choices. Nylon rollers operate quietly, require minimal maintenance, and are resistant to rust. They are an excellent option for residential garage doors.
  • Steel Rollers: Steel rollers are durable and can handle heavier garage doors, making them a common choice for commercial and industrial garage doors. However, they can be noisier than nylon rollers.
  • Ball-Bearing Rollers: These rollers use ball bearings to reduce friction further, making them exceptionally smooth and quiet. They are an excellent choice for those looking for the quietest operation possible.
  • Teflon-Coated Rollers: Teflon-coated rollers offer smooth operation and are resistant to corrosion, making them a great choice for coastal areas or regions with high humidity.
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Maintenance Tips

Proper maintenance can extend the life of your rollers:

  • Regular Lubrication: Apply a high-quality silicone or lithium-based lubricant to the rollers and tracks every six months.
  • Clean Tracks: Keep the tracks free of debris and dirt to ensure smooth operation.
  • Inspect Rollers: Regularly check rollers for wear and damage, replacing any that are cracked or worn out.
  • Tighten Hardware: Ensure all nuts and bolts are securely tightened.
  • Balance the Door: Periodically check the door’s balance to reduce strain on rollers.

When to Replace Garage Door Rollers

Over time, rollers can wear out or become damaged. Here are some signs that it might be time for a replacement:

  • Excessive Noise: If your garage door has become significantly louder during operation, it could be due to worn-out rollers.
  • Roller Damage: Cracked, chipped, or visibly worn rollers should be replaced promptly.
  • Difficulty Opening or Closing: If your garage door is struggling to open or close smoothly, it may be due to roller issues.
  • Uneven Movement: If the door moves unevenly or appears to be tilting, it could be a sign of roller problems.

Garage Door Rollers Maintenance .

Inspecting the Rollers

Before you get rolling, ensure your rollers only need maintenance and don’t require replacement. Inspect each roller individually to check for cracks, missing chunks, misshapenness, or wear.

If any rollers need replacement, call a garage door technician as soon as possible. Poorly operating rollers can cause opener parts to wear out prematurely and the garage door to jump the tracks. They also tend to produce unpleasant squeaking and grinding noises.

If your garage door is noisy and you’re unsure if the rollers are to blame, check out our recent blog post on identifying and troubleshooting garage door noises.

Materials: What You Will Need

Maintaining your rollers is a simple matter of keeping them properly lubricated, but you need the right materials for the job.

Too often, homeowners make the mistake of using an oil lubricant like WD-40. In reality, WD-40 does more harm than good in this case. It’s a degreaser, and grease is just what your rollers need! Always use a lithium- or silicone-based grease to lubricate your rollers.

When applying lubrication, have a cloth handy to wipe up any drips. You may also want to put down a drop cloth or tarp to protect the garage floor from grease stains. Depending on your height, you might need a stepladder to reach high rollers.

How to Apply Lubrication to Rollers

Here’s how to lubricate different types of rollers:

  • Plastic Rollers: Apply grease to the outside of the roller and where the shaft meets the roller.

  • Steel Rollers: Apply grease to the ball bearings, found at the innermost part of the roller, where it meets the shaft.

  • Nylon Rollers with Exposed Ball Bearings: Lubricate the same way as steel rollers.

  • Nylon Rollers with No Ball Bearings: Lubricate the same way as plastic rollers.

  • Nylon Rollers with Sealed Ball Bearings: Do not lubricate these, as they don’t require maintenance.

Lubricate rollers with a light touch and immediately wipe away any excess. Be sure to use the straw that comes with the spray can.

Garage door rollers should be lubricated about twice a year or sooner if they start making squeaking or grinding noises during operation.

While You’re at It...

While you’ve got the grease out, it's worth lubricating other spots that require regular attention. Most importantly, lubricate the hinges, focusing on the points where they open and close. Also, lubricate the locks, the arm bar, and the bearing plates.

Your garage door springs need periodic lubrication as well, but it’s best to leave that to a professional garage door technician. The springs are under extremely high tension and pose a serious safety risk. Learn more about the dangers of garage door spring repair.

Lastly, do not lubricate the tracks, as they will start collecting dust and dirt over time, impeding the door’s operation. Instead, wipe down the tracks with a wet cloth and, if necessary, a grease cleaner.

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Prices

City & State Service Call & Estimate Door Repair Standard Roller Replacement Life Time Roller Replacement
Las Vegas, NV Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Dallas, TX Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Fort Worth, TX Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Austin, TX Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Houston, Texas Free On Site Estimate $144-$333 $178 - $198 $188 - $228
San Antonio, TX Free On Site Estimate $144-$333 $178 - $198 $188 - $228
San diego, CA Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Long Island, NY Free On Site Estimate $144-$333 $178 - $198 $188 - $228
New York, NY Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Miani, FL Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Los Angeles, CA Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Atlanta, GA Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Lake Elsinore, CA Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Boston, MA Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Chicago, IL Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Minneapolis, MN Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Oklahoma City, OK Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Knoxville, TN Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Arlington, TX Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Las Vegas, NV Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Detroit, MI Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Kansas City, MO Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Henderson, NV Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Pewaukee WI Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Frisco, TX Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Charlotte, NC Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Louisville, KY Free On Site Estimate $144-$333 $178 - $198 $188 - $228
San Antonio, TX Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Madison, WI Free On Site Estimate $144-$333 $178 - $198 $188 - $228
Phoenix, AZ Free On Site Estimate $144-$333 $178 - $198 $188 - $228
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